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Application of laser cutting technology in fitness equipment

Published:2021-05-27 Browse:11Editor in charge:DNE Laser (Member of Bystronic)

The continuous expansion of the fitness team has also brought huge business opportunities for fitness equipment manufacturers. Fitness equipment manufacturers have increased technological innovation, strive to improve product quality, and strengthen independent research and development capabilities. Treadmills, spinning bikes, abdominal muscles, stretching machines, barbell racks, barbell racks, Roman benches, dumbbell racks, weight racks, and other fitness equipment products are continuously enriched, with higher appearance quality, to meet people's growing fitness needs.

As an advanced processing technology, laser technology has been gradually applied to the processing of fitness equipment. Compared with the traditional cutting process, the laser cutting machine can cut better quality workpieces and reduce the processing procedures. In the traditional production of fitness equipment, punching technology is mainly used to solve the problem, and the punching production is mainly for plates. Through the mold, the processes of blanking, punching, forming, deep drawing, trimming, fine blanking, shaping, riveting, and extrusion can be carried out. The application of this punch technology to the manufacture of fitness equipment can effectively increase production, but it requires a lot of labor, and it requires long-term care and manpower operations, which greatly increases manpower expenditure. When the production volume is large, the punch often cannot meet production needs. Laser cutting machine has a high degree of flexibility, fast cutting speed, high production efficiency, and short product production cycle. It has gradually become an indispensable processing method in the fitness industry.

Laser Intelligence has developed a variety of high-speed and high-precision fiber laser cutting machines, which are mainly used in the cutting and blanking of two-dimensional metal sheets. With high flexibility, fast cutting speed, high production efficiency, low operating costs, and basic maintenance-free advantages, it is widely used Used in the fitness equipment industry, used by well-known enterprise users such as Maibaohe, Qiaoshan, Shuhua, and so on.

The laser fiber laser cutting machine has the following performance characteristics:

1. The key components of the series products have passed CAE analysis, modular design, process manufacturing, and assembly processes. The assembly quality is guaranteed. Scrap cars can be discharged from the left or right.

2. It adopts aviation metal die-cast aluminum beam, special heat treatment, lightweight, good rigidity, and stable performance under high-speed operation.

3. Equipped with Europe's top transmission configuration: German Alpha high rigidity 1 arc minute precision reducer and laser-welded gear, Swiss GUDEL 5 precision rack, German Rexroth guide rail and slider, the key transmission components are stable and reliable and have a long life.

4. Obtained the European Union CE certification, the machine top cover of the ventilation structure is optional, and the fully enclosed protection is realized, which is safe and reliable.

5. With high-speed moving speed, acceleration performance, and dynamics, high processing efficiency also means that it can create higher benefits.

6. Standard automatic side patrol (6 seconds), automatically follow, breakpoint return, leapfrog cutting, light-speed processing, variable frequency zoom cutting, film cutting, sharp corner-cutting, thin plate fast cutting, small hole cutting, flexible entry, corner control cutting, PFC cutting, fast perforation of thick plates, etc., at the same time, it is equipped with automatic pressure regulation of cutting gas as standard. In addition, it can also be equipped with multiple laser application technologies such as aluminum alloy burr-free cutting and high-pressure air cutting.

7. It adopts laser special numerical control system, high-speed CNC and PLC program segment processing speed, 17 "touch screen HMI interface, powerful functions, good man-machine interface interaction, convenient operation, maintenance status monitoring and early warning functions, and remote monitoring and other functions .

8. It can be connected to a wealth of automation system interfaces, equipped with automatic loading and unloading devices, easy to achieve automation and unmanned operation.

9. The whole series of products are equipped with a powerful special cutting database, which can realize rapid perforation, and can choose high-speed cutting, normal cutting, precise cutting and other operation modes.

10. It can be equipped with a laser of up to 20KW; products above 6000W are equipped with cutting-resistant protection and high-heat protection technology and equipped with a multi-cavity dust removal special system to maximize the smoke and dust removal effect.